Proper Use and Maintenance of Mixer Reducers

Mixer Reducer plays a key role in industrial production, and its normal operation is crucial for improving work efficiency and equipment lifespan. To ensure the long-term stability of the mixer reducer, correct usage and maintenance cannot be ignored. This article will introduce the precautions for using and maintaining the mixer reducer to help you effectively extend equipment life and reduce failures.

Installation and Usage Precautions for Mixer Reducer

Requirements during Installation

When installing the mixer reducer, be sure to pay attention to the following aspects to ensure normal operation of the equipment:

• Avoid Applying Pressure: When installing the output components and housing of the mixer reducer, avoid applying any unnecessary pressure. Ensure that the coaxiality and perpendicularity between the mechanical parts and the reducer meet the requirements to prevent damage to the reducer.

• Avoid Load Starting: All mixer reducers must run without load when starting. After changing parts, a break-in and load test run is required to ensure the equipment can work normally.

• Close Monitoring: During use, closely monitor whether each transmission part of the mixer reducer is running smoothly. If abnormal noises or high temperatures occur, notify maintenance personnel in time for handling.

Lubrication and Cleaning: Maintaining the Best State of the Mixer Reducer

Selection and Replacement of Lubricating Oil

Lubrication is key to keeping the mixer reducer running normally:

• Consistent Brand and Model: The reducer requires heavy-duty industrial gear oil. When changing the lubricating oil, be sure to use the same brand and model as the original oil to avoid mixing different brands or types of oils.

• Regular Oil Changes: For newly installed mixer reducers, change the lubricating oil after the initial 400 hours of operation and then every 4000 hours thereafter.

• Check Oil Level: Ensure there is enough lubricating oil in the reducer housing and regularly check the oil level to ensure the lubrication system is functioning properly.

Maintain Cleanliness and Heat Dissipation

• Cleanliness is another key to ensuring the mixer reducer has good heat dissipation:

• Keep Surface Clean: Keep the surface of the reducer clean, and promptly remove dust and dirt to promote effective heat dissipation.

• Inspection and Recording: Conduct hourly inspections of the operating mixer reducer, paying attention to the oil pump supply and detailed records of any issues during operation to facilitate necessary repairs and adjustments.

Special Usage Recommendations for Mixer Reducer

• Avoid No-Load Operation: It is strictly forbidden to operate with no load before the mixer paddles are completely immersed in the liquid to avoid damage to the equipment or hazards.

• Base Bolt Fixation: Before starting the mixer, ensure that the bolts and screws fixing the equipment base are completely secured to prevent faults caused by equipment shaking.

• High-Speed Operation: When performing high-speed or large-capacity mixing operations, it is recommended to install a positioning device at the bottom or middle of the shaft to reduce the probability of failure caused by shaft shaking.

• Importance of Selection: It is very important to choose the right type of mixer according to different working environments and mixing purposes. An inappropriate choice may lead to a short service life and high failure rate of the mixer. If you have questions about the selection, please contact a professional manufacturer in time to ensure the most suitable equipment is chosen.